san mai with 0-1 core, copper shim and spirpogrpah pattern damascus jackets

San Mai Steel Explained — Why Knife Makers Love This Timeless Construction

Sep 16, 2025 | by Jesse Harber

San Mai isn’t a new trend — it’s an ancient Japanese technique that’s stood the test of time. Today, it’s one of the most sought-after styles for serious knifemakers. Here’s why.

What Is San Mai?

  • San Mai means “three layers” in Japanese.

  • The construction: a hard steel core sandwiched between two softer outer layers.

Why It Works

  • Performance: The hard core delivers edge retention.

  • Durability: Softer outer layers add toughness and prevent brittleness.

  • Aesthetic: The outer layers often showcase Damascus, giving visual appeal without sacrificing strength.

Modern San Mai at Vegas Forge

  • Cores we use: Nitro-V, Magnacut, O-1, and more.

  • Cladding: Stainless or carbon Damascus for high contrast.

  • Best Applications: High-end kitchen knives, EDC blades, hunting knives.

Why Makers Love It

San Mai is the perfect blend of function + beauty. A knife that cuts like a dream, holds up under pressure, and looks like art.

At Vegas Forge, we forge San Mai billets that let makers bring this legendary construction into the modern shop.

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